效率系数

src/main/java/com/aps/entity/Algorithm/OrderMaterialRequirement.java

@@ -18,6 +18,7 @@ public class OrderMaterialRequirement {
         private String orderId;
         private int operationId;
         private String childOrderId;
+        private Long routingDetailId;
         private String materialId;
         private String materialCode;
         private String materialName;

src/main/java/com/aps/entity/basic/Order.java

 package com.aps.entity.basic;
 
+import com.aps.entity.Algorithm.OrderMaterialRequirement;
 import lombok.Data;
 
 import java.time.LocalDateTime;
@@ -50,4 +51,7 @@ private List<Integer> FinishOrderId ;
     /// </summary>
     private List<Integer> TargetFinishedOperationId;
     private double delayHours;//延迟时间
+
+    //物料需求
+    private List<OrderMaterialRequirement> materialRequirementList;
 }
\ No newline at end of file

src/main/java/com/aps/service/Algorithm/GeneticAlgorithm.java

@@ -74,16 +74,16 @@ public class GeneticAlgorithm {
             throw new RuntimeException("没有待排产工单");
         }
 
-        if(materials!=null&&materials.size()>0) {
-
-            materialRequirementService.init(materials, orders, allOperations, _entryRel, machineScheduler, machines,_GlobalParam);
-
-            orderMaterials = materialRequirementService.buildMultiLevelRequirementNetwork(param.getBaseTime());
-            Set<Long> existIds = new HashSet<>();
-            machines=machines.stream()
-                    .filter(t->existIds.add(t.getId()))//HashSet.add() 方法：添加成功返回 true，重复返回 false；
-                    .collect(Collectors.toList());
-        }
+//        if(materials!=null&&materials.size()>0) {
+//
+//            materialRequirementService.init(materials, orders, allOperations, _entryRel, machineScheduler, machines,_GlobalParam);
+//
+//            orderMaterials = materialRequirementService.buildMultiLevelRequirementNetwork(param.getBaseTime());
+//            Set<Long> existIds = new HashSet<>();
+//            machines=machines.stream()
+//                    .filter(t->existIds.add(t.getId()))//HashSet.add() 方法：添加成功返回 true，重复返回 false；
+//                    .collect(Collectors.toList());
+//        }
         LocalDateTime starttime=LocalDateTime.now();
         FileHelper.writeLogFile("排产-----------开始-----------"+allOperations.get(0).getSceneId());
 

src/main/java/com/aps/service/Algorithm/GeneticDecoder.java

@@ -375,8 +375,8 @@ if(finishedOrder==null||finishedOrder.size()==0)
         {
             processingTimeTotal=(int)Math.ceil (processingTime);
         }else {
-            BigDecimal t=  machineOption.getSingleOut().divide(machineOption.getRuntime()).multiply(BigDecimal.valueOf(operation.getQuantity()));
-            processingTimeTotal =(int)Math.ceil (t.doubleValue());
+            double t=  machineOption.getRuntime().doubleValue()/machineOption.getSingleOut().doubleValue()*(operation.getQuantity());
+            processingTimeTotal =(int)Math.ceil (t);
         }
 
         if(machine==null||operation.getMachineOptions()==null)
@@ -447,6 +447,10 @@ if(finishedOrder==null||finishedOrder.size()==0)
                 operation.setChangeLineTime(setupTime);
                 geneDetails=(CopyOnWriteArrayList<ScheduleResultDetail>) result.get(2);
             }
+        }else {
+            geneDetails = machineCalculator.getNextAvailableTime(machine, earliestStartTime, -1,
+                    processingTimeTotal, machineTasks, operation.IsInterrupt!=1, true,processingTime, operation.getQuantity(), true);
+
         }
 
 //       FileHelper.writeLogFile("  开始    "+operation.getGroupId()+" : "+operation.getId()+",处理时间: " + processingTime + ", 后处理: " + teardownTime +

src/main/java/com/aps/service/Algorithm/MachineCalculator.java

@@ -103,6 +103,7 @@ public class MachineCalculator {
                //判断换型开始时间是否在工作时间段内，要占用工作时间，分割工作时间
                 if(setupStartTime1.compareTo(shiftStart1)>0)
                {
+                   //换型时间不考虑效率系数
                    ScheduleResultDetail time =new ScheduleResultDetail();
                    time.setStartTime((int) ChronoUnit.SECONDS.between(baseTime, setupStartTime1));
                    time.setEndTime((int) ChronoUnit.SECONDS.between(baseTime, shift1.getEnd()));
@@ -213,9 +214,21 @@ public class MachineCalculator {
                     ? slot.getStart()
                     :  startTime;
 
-            LocalDateTime endCandidate = startCandidate.plusSeconds(processingTime);
 
-            if (endCandidate.isAfter(slot.getEnd())) {
+            // LocalDateTime endCandidate = startCandidate.plusSeconds(processingTime);
+            long availableSeconds = ChronoUnit.SECONDS.between(startCandidate, slot.getEnd());
+            //实际可用时间
+            long availableSeconds_e =Math.round(availableSeconds*slot.getEfficiency()) ;
+
+
+
+            //  if (endCandidate.isAfter(slot.getEnd())) {
+
+
+
+
+
+                if (processingTime>availableSeconds_e) {
                 CopyOnWriteArrayList<TimeSegment> timeSegments1=   timeSegments.stream()
                         .filter(t->t.getStart().compareTo(startCandidate)>=0)
                         .collect(Collectors.toCollection(CopyOnWriteArrayList::new));
@@ -223,6 +236,10 @@ public class MachineCalculator {
                         machine,  processingTime,  startTime,
                         timeSegments1, oneTime, quantity);
             } else {
+               double e=  (double)processingTime/slot.getEfficiency();
+
+               LocalDateTime endCandidate = startCandidate.plusSeconds((int)Math.ceil(e));
+
                 ScheduleResultDetail time = new ScheduleResultDetail();
                 time.setKey(slot.getKey());
                 time.setStartTime((int) ChronoUnit.SECONDS.between(baseTime, startCandidate));
@@ -268,15 +285,25 @@ public class MachineCalculator {
         LocalDateTime startCandidate = slot.getStart().isAfter(prevTimeDateTime != null ? prevTimeDateTime : currentTime)
                 ? slot.getStart()
                 : (prevTimeDateTime != null ? prevTimeDateTime : currentTime);
-        if(slot.getStart().isBefore(startCandidate))
-        {
-            int i=0;
-        }
-        LocalDateTime endCandidate = startCandidate.plusSeconds(processingTime);
 
-        if (endCandidate.isAfter(slot.getEnd())) {
+       // LocalDateTime endCandidate = startCandidate.plusSeconds(processingTime);
+        long availableSeconds = ChronoUnit.SECONDS.between(startCandidate, slot.getEnd());
+       //实际可用时间
+        long availableSeconds_e =Math.round(availableSeconds*slot.getEfficiency()) ;
+
+
+
+      //  if (endCandidate.isAfter(slot.getEnd())) {
+        if (processingTime>availableSeconds_e) {
             return CaldEarliestStart(machine, processingTime, currentTime, prevtime, machineTasks,oneTime,quantity, checkprevtime,islockMachineTime,isInterrupt);
         } else {
+
+
+            double e=  (double)processingTime/slot.getEfficiency();
+
+            LocalDateTime endCandidate = startCandidate.plusSeconds((int)Math.ceil(e));
+
+
             ScheduleResultDetail time = new ScheduleResultDetail();
             time.setKey(slot.getKey());
             time.setStartTime((int) ChronoUnit.SECONDS.between(baseTime, startCandidate));

src/main/java/com/aps/service/LanuchService.java

@@ -36,8 +36,14 @@ public interface LanuchService {
 
      List<RoutingDetail> getRoutingDetails(Integer routingHeaderId);
 
+     List<RoutingDetail> getRoutingDetails(List<Long> routingHeaderIds);
+
     List<RoutingDetailEquip> getRoutingDetailEquip(Integer routingHeaderId, String routingCode);
 
+    List<RoutingDetailEquip> getRoutingDetailEquip(List<Long> routingHeaderId);
+
+
+
     ProdProcessExec createProcessExec(ProdLaunchOrder prodOrderMain,
                                       RoutingDetail detail,
                                       String sceneId,List<RoutingDetailEquip> routingDetailEquip);

src/main/java/com/aps/service/impl/LanuchServiceImpl.java

@@ -644,6 +644,22 @@ public class LanuchServiceImpl implements LanuchService {
         return routingDetails;
     }
 
+    public List<RoutingDetail> getRoutingDetails(List<Long> routingHeaderIds) {
+        LambdaQueryWrapper<RoutingDetail> wrapper = new LambdaQueryWrapper<>();
+        wrapper.in(RoutingDetail::getRoutingHeaderId, routingHeaderIds)
+                .eq(RoutingDetail::getIsDeleted, 0) // 添加 is_deleted=0 过滤条件
+                .orderByAsc(RoutingDetail::getTaskSeq);
+
+        List<RoutingDetail> routingDetails = routingDetailMapper.selectList(wrapper);
+
+        if (CollectionUtils.isEmpty(routingDetails)) {
+            log.error("工艺下无工序信息: {}", routingHeaderIds);
+            throw new RuntimeException("工艺下无工序信息: " + routingHeaderIds);
+        }
+
+        return routingDetails;
+    }
+
     /**
      ◦ 批量插入工序执行记录
 
@@ -1080,6 +1096,20 @@ if (connection.getDestoperationid() !=null && connection.getSourceoperationid()
                 .eq(RoutingDetailEquip::getIsdeleted, 0)
                 .list();// 添加 is_deleted=0 过滤条件
 
+//        if (CollectionUtils.isEmpty(detailEquips)) {
+//            log.error("工艺下无设备信息: {}", routingHeaderId);
+//            throw new RuntimeException("工艺下无设备信息: " + routingCode);
+//        }
+
+        return detailEquips;
+    }
+
+    public List<RoutingDetailEquip> getRoutingDetailEquip(List<Long> routingHeaderId) {
+        List<RoutingDetailEquip> detailEquips = routingDetailEquipService.lambdaQuery()
+                .in(RoutingDetailEquip::getRoutingHeaderId, routingHeaderId)
+                .eq(RoutingDetailEquip::getIsdeleted, 0)
+                .list();// 添加 is_deleted=0 过滤条件
+
 //        if (CollectionUtils.isEmpty(detailEquips)) {
 //            log.error("工艺下无设备信息: {}", routingHeaderId);
 //            throw new RuntimeException("工艺下无设备信息: " + routingCode);

src/main/java/com/aps/service/plan/PlanResultService.java

@@ -284,16 +284,24 @@ order.setDueDate(LocalDateTime.of(2025, 12, 1,0,0,0));
 
             Map<Long,Double> machineIds=(Map<Long,Double>)list.get(3);
 
-            machines= machines.stream().filter(t->machineIds.containsKey(t.getId())).collect(Collectors.toList());
+         // List<Long> equipIDs=  materialRequirementService.preloadRoutingCache(SceneId,orders,Materials,globalParam.isIsCheckSf());
+
+          Set machineIds1=machineIds.keySet();
+//                if(equipIDs!=null&&equipIDs.size()>0)
+//                {
+//                    machineIds1.addAll(equipIDs);
+//                }
+
+
+            machines= machines.stream().filter(t->machineIds1.contains(t.getId())).collect(Collectors.toList());
 
             for (Machine machine : machines){
                 Long machineId=machine.getId();
-               if(machineIds.get(machineId)>3600*24*200) {
+               if(machineIds.get(machineId)!=null&&machineIds.get(machineId)>3600*24*200) {
 
                    int day = (int) (machineIds.get(machineId) / 3600 / 24)+100;
                    List<TimeSegment> segments = machineScheduler.generateTimeSegment(machine, null, day);
                    machineScheduler.addSegmentsWithDeduplication(machine, segments);
-
                }
             }
 
@@ -1286,7 +1294,6 @@ private  GlobalParam InitGlobalParam()
             }
         }
 
-        GlobalCacheUtil.put("material",materials, 10, TimeUnit.MINUTES);
         FileHelper.writeLogFile("初始化物料-----------结束-------");
 
         return materials;
@@ -1418,6 +1425,7 @@ private  GlobalParam InitGlobalParam()
            // });
         }
         redisUtils.set("material",materials);
+        GlobalCacheUtil.put("material",materials, 10, TimeUnit.MINUTES);
         return  materials;
     }
 
@@ -1429,6 +1437,13 @@ private  GlobalParam InitGlobalParam()
         return entrys;
     }
 
+    private void InitRouting(String SceneId,List<Order> ProdLaunchOrders)
+    {
+        FileHelper.writeLogFile("初始化工艺-----------开始-------");
+
+        FileHelper.writeLogFile("初始化工艺-----------结束-------");
+    }
+
 
 
     public GenVO convertGeneToGenVO(Gene gene, LocalDateTime baseTime) {

src/test/java/com/aps/demo/PlanResultServiceTest.java

@@ -37,16 +37,16 @@ public class PlanResultServiceTest {
        // NSGAIIUtils nsgaiiUtils=new NSGAIIUtils();
 
        // nsgaiiUtils.Test();
-      //  planResultService.execute2("FFAC5AA2E0B943D292933B28BDAB9068");
+        planResultService.execute2("FCB16D2535F24078BAD79729894C38D1");
        //  planResultService.execute2("726D4C1A712B4B1393175BD44B775B66");
     //   planResultService.execute2("265F24B6DF3C40E4B17D193B0CC8AAF2");
 //        LocalDateTime t=   LocalDateTime.of(2026, 02, 14, 1, 25, 52);
-       List<Integer> opids=new ArrayList<>();//BCA6FA43FFA444D3952CF8F6E1EA291B
-       opids.add(7);
+ //      List<Integer> opids=new ArrayList<>();//BCA6FA43FFA444D3952CF8F6E1EA291B
+//       opids.add(7);
 //        planResultService.Move("27065EA0ECD14A81B7FAAFEF52273F93",opids,t,1265l,0);
 // planResultService.Redecode("27065EA0ECD14A81B7FAAFEF52273F93");
    //     planResultService.Redecode("CA71321FE55B4437A3900315692F9220");
-        planResultService.Drag("27065EA0ECD14A81B7FAAFEF52273F93",opids,6,false,0l);
+ //       planResultService.Drag("27065EA0ECD14A81B7FAAFEF52273F93",opids,6,false,0l);
        // MaintenanceWindow maintenanceWindow=new MaintenanceWindow();
       //  maintenanceWindow.setStartTime(LocalDateTime.of(2025, 10, 21, 0, 0, 0));
       //  maintenanceWindow.setEndTime(LocalDateTime.of(2025, 10, 31, 0, 0, 0));